Production Saved

Success Stories

Production Saved

Industry

Food And Beverage

Asset

Pumps, motors, and fan units

In 2018, this food manufacturer was committed to improving reliability and overall OEE performance within their Brisbane snack manufacturing plant (7 production lines).

The local team identified FitMachine as a wireless sensor solution that could provide continuous condition monitoring oversight on a range of critical pumps, motors, and fan units.

FitMachine was up and running in less than 3 hours with no tool or machine downtime required.

Within months FitMachine had proven long-term value for the customer – providing the early warning required so as to avoid a lengthy unplanned downtime period.

From an initial investment of less than USD 10,000, FitMachine saved this plant a conservative $300,000 in lost production.

FitMachine’s 24/7 monitoring and early alerts help us with minimizing unplanned downtime at the Brisbane site. We are happy to renew our subscription to continue monitoring our most critical equipment with FitMachine.

Why FitMachine Was The Perfect Solution

MOVUS FitMachine is a world-leading continuous condition monitoring solution

Utilizing best-of-breed sensors, communications, artificial intelligence into a low-cost platform, FitMachine provides 24/7 digital oversight across a wide range of fixed rotating assets.

Fast Installation. No Tools Required.
FitMachine can be deployed in minutes with condition data available within the hour.

No Need for IT.
As a true end-to-end solution, the sensor, gateway, and cloud platform bring consumerstyle simplicity into the most industrial environments.

Full Support for Customers in the United States and Canada.
MOVUS and ALS Tribology have partnered to ensure our growing community of FitMachine users have access to comprehensive Customer Success resources.

The Results

Continuous condition monitoring gives the maintenance and reliability teams early warning of subtle condition changes that are often a precursor to more series breakdowns or equipment failure
Richer insights into the company’s Asset Lifecycle Management programs
Safer work environment – reduced need to rush repairs; reduced hazardous inspections due to asset condition visibility

Early Fault Detection

Minimised process downtime

Avoided catastrophic failure

Enabled planned preventative maintenance