Aglime’s Crushing Success with MOVUS

Industry

Agriculture Sector

Asset

Lime Process Blower

Technology

FitMachine

FitMachine saves the day and $100k in breakdown costs for Aglime Fertilisers.
Founded in 1938, Aglime Fertilisers has long been a cornerstone of Australia’s agriculture sector, supplying premium crushed and processed lime. As a seasoned business, they relied on traditional maintenance practices to keep their high-end British-made machinery running. However, with the introduction of MOVUS FitMachine, Aglime has shifted from reactive to data-driven, planned maintenance, avoiding costly breakdowns and ensuring operational continuity.

Aglime’s mill pulverises lime down to 10 microns, and the blower transfers the fine powder into silos. If the blower fails, the entire operation comes to a halt. Recognising the potential risks, the team trialled MOVUS FitMachine sensors on their mill and blower. Initially sceptical about moving away from ‘physical feeling’ as a monitoring method, the team quickly saw the benefits of FitMachine’s real-time condition monitoring.

Shortly after installation, FitMachine detected an unusual temperature spike in the blower. The maintenance team verified the spike using handheld devices, confirming the issue. The early warning allowed them to take action, replacing the blower with a refurbished unit before a complete failure occurred.
A FitMachine sensor positioned on Aglime's blower.
Fault Detected
The temperature spike detected by the MOVUS FitMachine sensor was an early indicator of a potentially serious issue with the blower. Upon further investigation, the team confirmed that the blower was indeed overheating, which, if left unattended, could have resulted in a seized motor or metal shards spreading throughout the system, leading to a costly and extended shutdown.

The MOVUS MachineCloud dashboard alerted the team, who worked closely with the MOVUS support team to analyse the data and determine the best course of action.
Failure Avoided
Thanks to FitMachine’s early detection, Aglime avoided what could have been a catastrophic failure. Instead of facing weeks of downtime and six-figure repair costs, the team replaced the blower with a refurbished unit and sent the faulty one for repair. What could have been a major issue was resolved with just one day of downtime, significantly reducing the potential financial impact on the business. With help from MOVUS, the Aglime team went beyond emergency breakdowns to control their maintenance planning.

With MOVUS, Aglime now has:
» Early fault detection – allowing the team to address issues before they escalate » Minimised process downtime – avoiding weeks of lost production » Avoided catastrophic failure – preventing major damage to critical assets » Enabled planned preventative maintenance – allowing for more controlled and efficient maintenance scheduling

Chat To Our Team Today

Contact MOVUS today to discuss a condition monitoring package tailored to support your critical assets and end-to-end operations. 

1300 031 115

107 Milton Rd, Milton QLD 4064